Aerosol and Liquid Formulation Expertise

travel-size products

Aerosol and Liquid Formulation Expertise for Travel and Trial-Size Products

The demand for travel and trial-size personal care, household and over-the-counter (OTC) products is reaching an all-time high due to growth across a variety of markets. From increasing requests for sampling sections at retail stores, to the popularity of subscription box services, to stricter airplane regulations, consumers want more mobile products that they can take with them on-the-go.

Precise Packaging understands that these smaller sizes require more accurate fill weights with much tighter tolerances, so we’ve worked hard over the past 30 years to develop unique aerosol and liquid formulation and filling capabilities for travel and trial-size products. We can produce packaging as small as 5 ml and accommodate crimping of valve sizes from 13 mm up to 1 inch to produce a variety of high-growth products including breath sprays, hair and dry shampoos, body sprays, air and surface disinfectant sprays, and beyond.

As a single-source partner, we work with customers through formulation and package development, testing/validation, filling, packaging and delivery to ensure that travel-size products function as well as their full-size counterparts. Our product innovations include proprietary flip-top PET packaging for liquid pump sprays to pen-sized aerosol sprays that fit in a small purse.

Whether your company is launching a new product or looking to offer a lower-priced, trial-size version of an existing product, our unparalleled expertise makes Precise Packaging the right strategic partner. We help guide customers through development and manufacturing to bring high quality, travel-size aerosol and liquid products to market quickly and efficiently.

Contact us today to learn how your product can be right-sized for trial and travel.

Market Segments

  • Personal Care
  • Household
  • OTC


  • Breath sprays
  • Lens cleaners
  • Hair sprays and dry shampoo sprays
  • Body deodorant sprays and antiperspirants
  • Home fragrance products
  • Hand sanitizers
  • Air and surface disinfectant and odor elimination sprays

Formulation and Packaging Options

  • Aerosols and liquids
  • Liquid fill sizes from as low as 5 ml
  • Aerosol fill sizes from as low as 0.25 oz.
  • Valve sizes range from 13 mm up to 1 inch
  • Turnkey products
  • Option for natural formulas free from synthetic and animal-derived ingredients

Our innovative team and modern updated facilities ensure a quality fill every time.


Bring us your product challenges and find out how we can help make your brands stand out with superior performance, packaging and style.

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